RES Consultant Group
Company DescriptionOur client, a subsidiary of the world's largest building products company, has asked for our assistance in locating a Manufacturing Maintenance Engineer for their location 30 miles south of Wheeling, WV. The Manufacturing Maintenance Engineer will be responsible for investigating and problem solving plant reliability issues utilizing World Class Manufacturing (WCM) techniques and principles. This position will support maintenance teams in the rationalization, planning and scheduling of maintenance activities to drive improved sustainable plant reliability. The Manufacturing Maintenance Engineer will also provide leadership in the implementation and support of plant process modifications. Limited relocation will be available to those candidate from nearby states only. US Citizens and Green Card Holders ONLY. Job DescriptionResponsibilitiesProvides an accident free work place while maintaining status as the preferred supplier of quality products and services with a goal of world class yield, availability and reliability.Responsibilities include designing and developing new process systems, revising \/ maintaining existing processes; developing and implementing WCM projects, managing and guiding contractors, consultants and suppliers; identifying new opportunities and solutions with cost\/ benefit analysis and making recommendations to improve efficiencies.Provides input into planning and scheduling of projects and preparing capital expenditures.Responsible for planning, evaluating, organizing, and implementing assigned installation, maintenance and repair activities and coordinating with other departments to assure minimum downtime for production and maximum safety of employees.Performs root cause analysis as well as implements sustainable countermeasures on losses related to maintenance.Uses basic Focused Improvement (FI) tools to solve special cause maintenance issue.Ensures Professional Maintenance (PM) is accomplished in a timely manner and are to a high standard of quality.Works with maintenance supervisor to develop PM’s that drive improved reliability.Interacts with managers and supervisors at plant and corporate personnel to secure appropriate resources to plan and implement projects.Works closely with Production and Engineering Managers to coordinate any proposed changes using the change management system.Support Total Productive Maintenance (TPM) teams in the development of equipment ledgers and problem solving.Develops and maintains standard operating and maintenance procedures, and work instructions.Maintains records of plant and individual equipment performance.Ensures full documentation of all projects and systems to WCM \/ Early Equipment Management (EEM) standards.Prepares and maintains data sheets, wiring and Process & Instrumentation Diagrams (P&ID) and flow charts required for the proper and efficient operation of plant equipment.Implement and support the Computerized Maintenance Management Systems (CMMS).Supports Autonomous Maintenance through training of operators and ensuring that equipment basic conditions are maintained. Provides training for operators and maintenance personnel.Analyzes \/ stratifies accurate data and information from records to prepare reports, statistics, etc. in support of continuous improvement of reliability.Continuously evaluates workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levels.Assures good housekeeping practices following 5S systems, enforces plant rules and safety regulations, and supports VMVO and WCM initiatives.Research, purchase, inventory, logistics and maintenance of spare parts stores area.Development of detailed maintenance tasks.Maintains various department records, files, reports and equipment ledgers.Performs other related duties and responsibilities as needed and \/ or requested by management.Responsible for capital project budget from planning to execution.Prepares capital expenditures and provides technical and budgetary input for the purpose of planning and scheduling projects.QualificationsBachelor’s Degree in chemical engineering or similar discipline or equivalent experience.Three to five (3-5) years of applied professional experience in a manufacturing environment.Understanding of project management and project engineering fundamentals.Familiar with product formulation, water and foam chemistries.Working knowledge of advanced statistical tools used to reduce variations.Flexible, open-minded team player with excellent written and verbal communication skills.Excellent interpersonal and problem solving capabilities to work effectively in corporate, manufacturing and team environments.Proficient in Microsoft Office Suite.PreferredExperience in gypsum chemistry and manufacturing process.Experience leading focused improvement (FI) or Kaizen projects.Previous AutoCAD experience.Understanding of mass & energy balance, flow diagrams, Process & Instrumentation Diagrams (P&ID), fluid properties and thermodynamics.Additional InformationIf you feel you have the necessary qualifications please forward a recent copy of your resume and state your salary requirements.US Citizens or Green Card Holders Only!Candidates from neighboring states will be provided limited relocation assistance. Otherwise Local candidates only.
RES Consultant Group